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Manufacturing & Testing Facilities
 

Infrastructure

Forming

Drilling

Welding

Testing

Heat Treatment

Codes & Standards















 Infrastructure
View of shop floor
  • Lifting Capacity : Crane Capacity - 200 tonnes
    (Hydraulic lifting arrangement for heavier
    loads upto 250 tonnes)
  • Shop Area : 40,000 sq. mtrs. (48,000 sq. yards)
  • Total Area : 250,000 sq. mtrs. (300,000 sq. yards)

 
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Forming
160 mm (6 5/16 inches)
Plate being Hot Rolled
  • Rolling : Thickness - 200 mm (8 inches)
  • Head / Dished End : Thickness - 125 mm (5 inches)





  
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Drilling
CNC Drilling of Tube Sheet
  • Thickness - 300 mm (12 inches)





  
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Welding
Strip Cladding being done inside
a shell
  • Strip Cladding
  • Automatic Internal Bore Cladding
  • Tandem Wire Submerged Arc Welding
  • Submerged Arc Welding
  • Metal Inert Gas Welding
  • Tungsten Inert Gas Welding
  • Shielded Metal Arc Welding

 

  
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Testing
Cobalt-60 Radiography


Tensile testing machine
  • Radiography upto 200 mm (8 inches)
    thickness
  • Tensile Testing including Elevated
    Temperature Testing upto 800 deg. C
    (1470 deg. F)
  • Impact Testing upto (-) 196 deg. C
    (-320 deg. F)
  • Insitu Alloy Analyser
  • Metallurgical Microscope X-2000 with
    Photography facility
  • Ferrite Measurement
  • Helium Leak Testing
  • Ultrasonic Testing
  • Magnetic Particle Testing
  • Liquid Penetrant Testing

 

  
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Heat Treatment
One of our four furnaces
  • Four Gas Fired Furnaces
  • Size upto: 4500 mm x 4000 mm x 14500 mm
    (15 ft. x 13 ft. x 48 ft.)
  • Stress Relieving, Annealing, Quenching and Tempering as well as Solution Annealing of Stainless Steels
  • Local Stress Relieving by Electrical
    Resistance Method
  • Stress Relieving by Internal Firing
    Method
  • Stress Relieving of large jobs in
    Temporary Furnaces
  
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Codes & Standards 
  • ASME Section 1
  • ASME Section VIII Division 1, 2 & 3
  • AD Merck Blatter
  • PD - 5500
  • TEMA
  • Indian Boiler Regulation (IBR)
  • Indian Standard (IS-2825)
  
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