Manufacturing & Testing Facilities, Infrastructure, Forming, Drilling, Welding, Testing, Heat Treatment, Codes & Standards

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Manufacturing & Testing Facilities - Yamunanagar

Click here to read about the Dahej Plant

Infrastructure	View of shop floor
Lifting Capacity : Crane capacity- 200 MT (Hydraulic Lifting arrangement for heavier loads up to 250 MT) Shop covered area: 43,000 Sq. Meter (51,427 Sq. yards) Total plant area: 250,000 Sq. Meter (298,998 Sq. yards)	View of shop floor
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Forming	160 mm (6 5/16 inches) Plate being Hot Rolled
Rolling : Thickness - 200 mm (8 inches)	160 mm (6 5/16 inches) Plate being Hot Rolled
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Orbital Welding Machine for Tube to Tube sheet welding

Narrow Gap Welding with seam tracking
Strip Cladding using single as well as double layer technique
Automatic small diameter nozzle cladding.
Twin wire and tandem head welding
SAW, SMAW, TIG, and MIG etc.
Over 850 WPS and 1000 PQR.

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Deep hole drilling Machine
( 1000 mm thickness)

Thickness up to 1000 mm ( 40 inches) using deep hole CNC Drilling machine

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Heat Treatment	One of our four furnaces
Four Gas Fired Furnaces Size upto: 4500 mm x 4000 mm x 14500 mm (15 ft. x 13 ft. x 48 ft.) Stress Relieving, Annealing, Quenching and Tempering as well as Solution Annealing of Stainless Steels Local Stress Relieving by Electrical Resistance Method Stress Relieving by Internal Firing Method Stress Relieving of large jobs in Temporary Furnaces	One of our four furnaces
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Radiography
Cobalt 60 for Radiography up to 200 mm (8 inches)
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Tensile testing machine

Tensile testing including Elevated Temperature Testing up to 800 Degree Centigrade ( 1470 Degree F)
Impact Testing up to (-) 196 Degree Centigrade ( -320 Degree F)
Insitu Alloy Analyzer
Metallurgical Microscope X-2000 with Photography facility
Ferrite Measurement
Recordable/ Mechanized Ultrasonic Testing
Magnetic particle Testing
Liquid Penetrant Testing
Holiday Testing for Painting
IGC Testing
Complete laboratory supported by spectrometer

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Codes & Standards
ASME Section 1 ASME Section VIII Division 1, 2 & 3 AD Merck Blatter PD - 5500 TEMA Indian Boiler Regulation
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